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Brown & Sharpe 599-571 Calipers Removing Corrosion

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  1. Brown & Sharpe 599-571 Calipers Removing Corrosion, Remove the batteries.: Schritt 1, Bild 1 von 2 Brown & Sharpe 599-571 Calipers Removing Corrosion, Remove the batteries.: Schritt 1, Bild 2 von 2
    • On the top side, press in the clip and slide the battery carrier out of the device. (I found corrosion on the (-) contact and the battery. The contact broke off. )

  2. Brown & Sharpe 599-571 Calipers Removing Corrosion, Remove the four screws from the back: Schritt 2, Bild 1 von 1
    • Using the very small fine flat screwdriver, remove the four screws from the back

  3. Brown & Sharpe 599-571 Calipers Removing Corrosion, separate the electronics from the slide: Schritt 3, Bild 1 von 1
    • It wouldn’t hurt to clean the slide with 95% isopropyl

  4. Brown & Sharpe 599-571 Calipers Removing Corrosion, Remove the daughterboard: Schritt 4, Bild 1 von 1
    • 4. Remove the daughterboard. This is a bit tricky because the daughtboard is held by double stick tape. You don’t want to snap the board

    • a. Gently and slowly pry the daughterboard away on the battery compartment end with your thumb using just enough force to perform the separation. (I told you it was tricky)

    • b. Image showing back of daughterboard with double stick tape, mother board still in case with pink zebra connector

  5. Brown & Sharpe 599-571 Calipers Removing Corrosion, Remove four screws holding motherboard to case: Schritt 5, Bild 1 von 1
    • These screws are also nuts for the first four screws removed. They require a flat screwdriver that has a thin blade and is wide to remove them. Don’t lose the washers

    • When they are replaced, it is very important to have them go straight in!

  6. Brown & Sharpe 599-571 Calipers Removing Corrosion, contact good? skip to step 10: Schritt 6, Bild 1 von 3 Brown & Sharpe 599-571 Calipers Removing Corrosion, contact good? skip to step 10: Schritt 6, Bild 2 von 3 Brown & Sharpe 599-571 Calipers Removing Corrosion, contact good? skip to step 10: Schritt 6, Bild 3 von 3
    • Repair the negative contact

    • Slide the exacto knife (spudger) between the motherboard and the case.

    • Similarly to the daughterboard removal , pry up the motherboard

    • Desolder and remove the vestiges of the negative contact. (In my case it was a cold solder joint and it popped right off.)

  7. Brown & Sharpe 599-571 Calipers Removing Corrosion, Fashion a new negative contact.: Schritt 7, Bild 1 von 2 Brown & Sharpe 599-571 Calipers Removing Corrosion, Fashion a new negative contact.: Schritt 7, Bild 2 von 2
    • Place the small piece of copper wire on the very hard flat surface.

    • Pound it flat. Very flat and very thin.

    • Use the tin snips to cut the flat piece of copper to shape. Note that the end that will be soldered is narrower to one side. This is to accommodate the washer and head of the screw that will be replaced later.

    • Fashion a bump on the battery contact end

    • Tin (melt solder onto) both the new contact and the connection point

    • Jig the new contact in place (hold, but not with your hand, the new contact where it will end up. Briefly press the hot soldering iron on the new contact so that it will melt the solder of the new contact and connection point to solder the new contact to the motherboard.

    • (sorry, I didn’t get pictures of the back of the LCD and the mating side of the motherboard.)

    • There are zebra connectors on the LCD. I didn’t do this, but the zebra connectors probably should be removed and cleaned with 95% isopropyl along with the surfaces to which they mate. Be sure to get them on the mating surfaces with the rubberized flank on the side

    • Press the motherboard evenly back into place.

    • Replace the four washers and screws taking extreme care to ensure they go straight back in.

  8. Brown & Sharpe 599-571 Calipers Removing Corrosion, remove the zebra connector: Schritt 10, Bild 1 von 2 Brown & Sharpe 599-571 Calipers Removing Corrosion, remove the zebra connector: Schritt 10, Bild 2 von 2
    In diesem Schritt verwendetes Werkzeug:
    Tweezers
    $4.99
    Kaufen
    • Use the tweezers to remove the zebra connector that is between the daughterboard and the motherboard.

    • Carefully clean it with 95% isopropyl.

    • In my picture, you see the black contacts on the motherboard. These have to be very carefully cleaned. Electronics cleaner did not work. Note that the contacts are plated with gold. Unfortunately, this corrosion got between the gold and the copper and now the gold is gone.

    • I cleaned the contacts by rubbing the flat side of the tips on the contacts until they were, not shiny, but clean. This is bare copper and now is even more susceptible to corrosion. :(

    • Do not store your device with batteries in it. You run the risk of pulling the copper pad off the pc board. If this happens, you’re screwed. It is still possible to fix your device, but the process is beyond the scope of this document, requires more tools and a very steady hand. I hope you had the good fortune I had

  9. Brown & Sharpe 599-571 Calipers Removing Corrosion, Replace daughter board: Schritt 11, Bild 1 von 1
    • Place the daughterboard-to-motherboard zebra connector in place on the daughterboard. If double stick tape is FUBAR, you’ll have to fashion new tape. The thickness is very important!

    • Like was done with the motherboard, put the daughterboard back in place

    • secure with the four screws.

    • I’d recommend putting in new batteries at this point.

    • If they don't look like you've put them in right, you didn't.

Abschluss

If all went well, the calipers should be working.

There are so many things that could have gone wrong here. The corrosion could have been more extensive, one of the pc boards got cracked. electrostatic discharge could have fried the chip. At least you tried and for that I am proud of you.

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Gregg Ferry

Mitglied seit: 10/21/17

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Hi! This is the author. This didn't completely fix the problem :( Turns out the elastomeric connector had failed, too. One should replace this even if it hasn't failed (yet). Check out the link and order one that is "higher" and about the same width as than the one in this device so it can be cut down to size.

Gregg Ferry - Antwort

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