Zum Hauptinhalt wechseln

Deutz Brake Cylindern Disassembly

  1. Deutz Brake Cylindern Disassembly, Overveiw: Schritt 1, Bild 1 von 2 Deutz Brake Cylindern Disassembly, Overveiw: Schritt 1, Bild 2 von 2
    • Here is all the parts removed so you have an ide of what is to come.

  2. Deutz Brake Cylindern Disassembly: Schritt 2, Bild 1 von 2 Deutz Brake Cylindern Disassembly: Schritt 2, Bild 2 von 2
    • This is the cylinders placement on the center housing.

  3. Deutz Brake Cylindern Disassembly: Schritt 3, Bild 1 von 2 Deutz Brake Cylindern Disassembly: Schritt 3, Bild 2 von 2
    • First we will remove the adjuster bolt, untighten the nut with 17mm spanner and then unscrew the bolt with a 8mm spanner.

  4. Deutz Brake Cylindern Disassembly: Schritt 4, Bild 1 von 2 Deutz Brake Cylindern Disassembly: Schritt 4, Bild 2 von 2
    • Next remove the locking ring with lock ring pliers.

    • Flip the cylinder over.

  5. Deutz Brake Cylindern Disassembly: Schritt 5, Bild 1 von 1
    • Remove this bigger lock ring taking care since the spring is under some tension.

  6. Deutz Brake Cylindern Disassembly: Schritt 6, Bild 1 von 3 Deutz Brake Cylindern Disassembly: Schritt 6, Bild 2 von 3 Deutz Brake Cylindern Disassembly: Schritt 6, Bild 3 von 3
    • If your cylinder is in good condition you might be able to get the piston out with compressed air but mine is rusted in place.

    • So I used a greasegun and some special fittings. A brake pipe fitting threaded for a grease nipple.

    • Replace the air bleed nipple with the greasegun nipple.

  7. Deutz Brake Cylindern Disassembly: Schritt 7, Bild 1 von 3 Deutz Brake Cylindern Disassembly: Schritt 7, Bild 2 von 3 Deutz Brake Cylindern Disassembly: Schritt 7, Bild 3 von 3
    • Plug the hydraulic inlet and use the greasegun to force the parts out.

    • First comes the plunger that in this case was rusted in place.

    • Next the piston.

  8. Deutz Brake Cylindern Disassembly: Schritt 8, Bild 1 von 3 Deutz Brake Cylindern Disassembly: Schritt 8, Bild 2 von 3 Deutz Brake Cylindern Disassembly: Schritt 8, Bild 3 von 3
    • Next turn it over and use a 17mm spanner to remove the hand brake arm bolt.

    • Then using a scribe mark the end positions for the arm so you can get it back in the right rotation. Both the arm and the inner pusher have splines so this is a good thing to do.

  9. Deutz Brake Cylindern Disassembly: Schritt 9, Bild 1 von 1
    • Remove the arm and flip it top side upp.

  10. Deutz Brake Cylindern Disassembly: Schritt 10, Bild 1 von 3 Deutz Brake Cylindern Disassembly: Schritt 10, Bild 2 von 3 Deutz Brake Cylindern Disassembly: Schritt 10, Bild 3 von 3
    • The handbrake axle is locked by a small pin marked with the red arrow. I used a welder and a slidehammer to remove this.

  11. Deutz Brake Cylindern Disassembly: Schritt 11, Bild 1 von 3 Deutz Brake Cylindern Disassembly: Schritt 11, Bild 2 von 3 Deutz Brake Cylindern Disassembly: Schritt 11, Bild 3 von 3
    • Next use the slidehammer and a m10 threaded end to remove the habdbrake axle like in picture 2.

  12. Deutz Brake Cylindern Disassembly: Schritt 12, Bild 1 von 2 Deutz Brake Cylindern Disassembly: Schritt 12, Bild 2 von 2
    • Remove the screw that stops the adjuster parts from rotating.

  13. Deutz Brake Cylindern Disassembly: Schritt 13, Bild 1 von 3 Deutz Brake Cylindern Disassembly: Schritt 13, Bild 2 von 3 Deutz Brake Cylindern Disassembly: Schritt 13, Bild 3 von 3
    • Now we will have to separate these two parts to get the handbrake actuator out.

    • Using a m10 bolt and a metric pipe thread I forced the to rotate in different directions which broke them free,

  14. Deutz Brake Cylindern Disassembly: Schritt 14, Bild 1 von 3 Deutz Brake Cylindern Disassembly: Schritt 14, Bild 2 von 3 Deutz Brake Cylindern Disassembly: Schritt 14, Bild 3 von 3
    • Now the top part can be removes followed by the handbrake actuator and lastly the lower part.

Abschluss

To reassemble your device, follow these instructions in reverse order.

Hans

Mitglied seit: 04/25/16

400 Reputation

2 Anleitungen geschrieben

0 Kommentare

Kommentar hinzufügen

Seitenaufrufe:

Letzte 24 Stunden: 2

Letzte 7 Tage: 13

Letzte 30 Tage: 46

Insgesamt: 192