Einleitung
This guide demonstrates how to remove or replace the oil level switch assembly on your Honda EB3000CK2A 3000 Watt Generator.
There are a large number of fasteners on the generator that must be removed for this repair. In order to keep them all organized and accessible, replace them in/on the same bolt hole or stud they were removed from as you work through the guide. If you encounter problems during the process, consult the official Honda service guides.
You will need to refill the engine oil for this procedure. The generator requires up to 0.58 liters of SAE 10W-30 oil.
Was du brauchst
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Elevate the generator on a set of stable risers, like wooden blocks.
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Place a drain pan underneath the generator, between the blocks.
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Use a 12 mm socket to remove the oil drain plugs from either side of the generator.
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Give the oil a few minutes to drain from the cylinder and crankcase housing.
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Once the oil is finished draining, replace the drain plugs.
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Use a 12 mm socket to remove the two 20 mm-long bolts securing the shaft guard to the crankcase cover.
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Remove the shaft guard.
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Use a 12 mm socket to remove the six 32 mm-long bolts securing the crankcase cover.
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Use a 12 mm socket to remove the nut securing the upper cylinder shroud and air guide plate.
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Use a 10 mm socket to remove the 12 mm-long bolt securing the air guide plate.
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Remove the air guide plate.
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Use a 10 mm socket to remove the 12 mm-long bolt securing the upper cylinder shroud.
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Tilt the upper shroud upward slightly so the hook on the right of the shroud is free from the bolt.
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When the shroud is sufficiently out of the way, remove the crankcase cover.
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Use a 10 mm socket to remove the two 12 mm-long bolts securing the oil level switch assembly.
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If you do remove the camshaft, be sure to check the timing during reassembly by lining up the punch marks on the timing gears. If you need to turn the engine to do this, you can do so by gently pulling on the starter pulley.
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Remove the two cables to the left of the crankcase from the cable clip.
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Pull apart the yellow wire's bullet connector to disconnect the oil level switch.
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Use a 14 mm wrench to remove the retaining nut around the oil level switch cable.
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Guide the oil level switch cable through its hole in the crankcase and remove the oil level switch sensor.
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Remove the old gasket from the crankcase housing.
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Use a pick or a flathead screwdriver to remove the oil seal from the crankcase cover.
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To reassemble your device, follow these instructions in reverse order.
Top up the oil level in the generator immediately after completing this guide.
To reassemble your device, follow these instructions in reverse order.
Top up the oil level in the generator immediately after completing this guide.
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