Zum Hauptinhalt wechseln

Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement

Was du brauchst

  1. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the spark plug: Schritt 1, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the spark plug: Schritt 1, Bild 2 von 2
    • Before you begin, disconnect the spark plug connector from the spark plug.

  2. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the cyclo converter cover: Schritt 2, Bild 1 von 1
    • Use a 10 mm socket to remove the nut securing the top of the cyclo converter cover.

    • Use a 10 mm socket to remove the bolt securing the bottom of the cyclo converter cover.

  3. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 3, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 3, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 3, Bild 3 von 3
    • Un-slot the two black rubber cable grommets from the top and right edge of the plastic cover.

    • Remove the cyclo converter cover.

  4. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the cyclo converter: Schritt 4, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the cyclo converter: Schritt 4, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the cyclo converter: Schritt 4, Bild 3 von 3
    • Pull the cyclo converter panel off of its posts on the generator body so the screw terminals are easily accessible.

  5. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 5, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 5, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 5, Bild 3 von 3
    • Disconnect the two 2-pin and one 3-pin connectors from the panel.

    • Take note of which connector corresponds with each header for reassembly.

    • Reassembly tip: The connectors are keyed so they can not be plugged in with the wrong orientation.

  6. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disassembly tip: Schritt 6, Bild 1 von 1
    • If you are replacing the cyclo converter panel, it can be helpful to transfer a cable from the old panel to the corresponding screw terminal on the replacement panel one at a time. This prevents potentially mixing up cables and screws and maintains OEM cable management.

    • The top three screws are M4 screws while the bottom four are M5 screws. Ensure you are using the correct screw for each terminal during reassembly.

  7. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 7, Bild 1 von 1
    • Use a Phillips #2 screwdriver to remove the seven 10 mm screws from the terminals on the cyclo converter panel. The wire that corresponds with each terminal is listed below:

    • Red cable

    • Double Black cable

    • No cable

    • White Cable

    • Double Red cable

    • Double White cable

    • Double Blue cable

  8. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 8, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 8, Bild 2 von 2
    • Remove the terminal connecting bar from the panel once the corresponding terminals are unscrewed.

    • During reassembly, ensure the bar is in the correct orientation and lies under the crimp connector on the double black cable.

  9. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the cyclo converter unit: Schritt 9, Bild 1 von 1
    • Remove the cyclo converter unit.

  10. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the recoil starter assembly: Schritt 10, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the recoil starter assembly: Schritt 10, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the recoil starter assembly: Schritt 10, Bild 3 von 3
    • Use a 10 mm socket to remove the three 12 mm-long bolts securing the recoil starter assembly.

    • Remove the recoil starter assembly.

  11. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the recoil starter pulley: Schritt 11, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the recoil starter pulley: Schritt 11, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the recoil starter pulley: Schritt 11, Bild 3 von 3
    • Use a 10 mm socket to remove the two 20 mm-long bolts securing the recoil starter pulley.

    • Remove the recoil starter pulley.

  12. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the control box: Schritt 12, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the control box: Schritt 12, Bild 2 von 2
    • Use a 10 mm socket to remove the two 20 mm-long bolts securing the sides of the control box case.

  13. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the control box: Schritt 13, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the control box: Schritt 13, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the control box: Schritt 13, Bild 3 von 3
    • Remove the control box from the generator frame and tilt it downwards.

    • Do not attempt to completely remove the control box as it is still wired to the generator.

  14. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the fuel tank and muffler protector: Schritt 14, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the fuel tank and muffler protector: Schritt 14, Bild 2 von 2
    • Use a 10 mm socket to remove the five bolts securing the muffler protector and the fuel tank to the frame:

    • Two 25 mm-long bolts

    • Three 15 mm-long bolts

    • Use a pair of pliers to remove the lock pin and clutch joint securing the fuel tank to the frame.

  15. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fuel tank bar: Schritt 15, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fuel tank bar: Schritt 15, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fuel tank bar: Schritt 15, Bild 3 von 3
    • Use a 10 mm socket to remove the two 20 mm-long bolts securing the fuel tank bar to the rest of the frame.

    • Remove the fuel tank bar.

  16. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the fuel tank tubes: Schritt 16, Bild 1 von 1
    • Identify these two tubes and their tube clamps:

    • The tube connected to the bottom of the fuel tank

    • The tube connected to the petcock assembly

  17. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 17, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 17, Bild 2 von 2
    • Use a pair of pliers to squeeze and shift the first tube clamp down the fuel tank tube.

  18. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 18, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 18, Bild 2 von 2
    • Disconnect the tube from the fuel tank.

    • Residual fuel may leak when you disconnect this tube. Be ready to catch any spillage.

  19. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 19, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 19, Bild 2 von 2
    • Use a pair of pliers to squeeze and shift the second tube clamp left and away from the petcock assembly.

  20. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 20, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 20, Bild 2 von 2
    • Disconnect the tube from the petcock assembly.

  21. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fuel tank: Schritt 21, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fuel tank: Schritt 21, Bild 2 von 2
    • Gently lift one side of the tank and slip it out of the generator frame.

    • Remove the fuel tank.

  22. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the muffler cover: Schritt 22, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the muffler cover: Schritt 22, Bild 2 von 2
    • Remove the muffler protector.

  23. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the choke rod: Schritt 23, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the choke rod: Schritt 23, Bild 2 von 2
    • Lift the choke rod off of the air cleaner housing.

  24. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 24, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 24, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 24, Bild 3 von 3
    • Continue lifting the choke rod until it's free from the generator.

    • Remove the choke rod.

  25. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the air cleaner cover: Schritt 25, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the air cleaner cover: Schritt 25, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the air cleaner cover: Schritt 25, Bild 3 von 3
    • Unclip the two clips on top of the air cleaner housing.

    • Tilt the air cleaner cover down slightly.

  26. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 26, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 26, Bild 2 von 2
    • Remove the air cleaner cover.

  27. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the air cleaner element: Schritt 27, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the air cleaner element: Schritt 27, Bild 2 von 2
    • Use a flathead screwdriver or a pick to remove the air cleaner element from the air cleaner housing.

  28. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the air cleaner housing: Schritt 28, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the air cleaner housing: Schritt 28, Bild 2 von 2
    • Use a 10 mm socket to remove the two nuts from the inside of the air cleaner housing.

    • Use a 10 mm socket to remove the 20 mm-long bolt from the inside of the air cleaner housing.

    • During reassembly, tighten these fasteners to 7 lb-ft (10 N-m) of torque.

  29. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the breather tube: Schritt 29, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the breather tube: Schritt 29, Bild 2 von 2
    • Pull up and disconnect the breather tube from the top of the air cleaner housing.

  30. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the canister assembly: Schritt 30, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the canister assembly: Schritt 30, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the canister assembly: Schritt 30, Bild 3 von 3
    • Lift up the canister assembly from its mounting rails to release it from the generator frame.

  31. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the canister and air cleaner assembly: Schritt 31, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the canister and air cleaner assembly: Schritt 31, Bild 2 von 2
    • Remove the air cleaner and canister assembly.

  32. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the engine mounting nuts: Schritt 32, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the engine mounting nuts: Schritt 32, Bild 2 von 2
    • Use a 12 mm socket to remove the four nuts securing the motor assembly to the generator frame.

    • During reassembly, tighten these nuts to 25 ft-lb (34 N-m) of torque.

  33. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the ground lead: Schritt 33, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Disconnect the ground lead: Schritt 33, Bild 2 von 2
    • Remove the ground ring terminal from its motor mount bolt.

  34. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the canister bracket: Schritt 34, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the canister bracket: Schritt 34, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the canister bracket: Schritt 34, Bild 3 von 3
    • Use a 10 mm socket to remove the two 15 mm-long bolts securing the canister bracket.

    • Remove the canister bracket.

  35. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the motor assembly: Schritt 35, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the motor assembly: Schritt 35, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the motor assembly: Schritt 35, Bild 3 von 3
    • To prevent injury and damage to the device, we highly advise you to perform this step with another individual during reassembly.

    • Remove the motor assembly from the generator frame.

    • Try having one person lift the motor while another slides the frame out from under it.

  36. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the fan cover bolts: Schritt 36, Bild 1 von 1
    • Use a 10 mm socket to remove the four bolts securing the fan housing:

    • Two 40 mm-long bolts

    • Two 30 mm-long bolts

    • During reassembly, tighten these bolts to 7 ft-lb (10 N-m) of torque.

  37. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fan cover ground lead: Schritt 37, Bild 1 von 1
    • Use a 10 mm socket to remove the 12 mm-long bolt securing the ground cable to the fan housing.

  38. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fan housing: Schritt 38, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fan housing: Schritt 38, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the fan housing: Schritt 38, Bild 3 von 3
    • Lift up and remove the fan housing.

  39. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the cooling fan: Schritt 39, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the cooling fan: Schritt 39, Bild 2 von 2
    • Remove the cooling fan.

  40. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the rotor nut and stator bolts: Schritt 40, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Unfasten the rotor nut and stator bolts: Schritt 40, Bild 2 von 2
    • Use a 19 mm socket with an impact driver to remove the rotor nut from the generator assembly.

    • During reassembly, tighten this nut to 53 ft-lb (74 N-m) of torque.

    • If you are not able to tighten the nut without the rotor moving, use a strap wrench to hold the rotor in place while refastening the nut.

    • Use a 5 mm hex driver to remove the four 61 mm-long bolts from the generator assembly.

    • During reassembly, tighten these bolts to 8 ft-lb (11 N-m) of torque.

  41. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Pull the rotor and stator: Schritt 41, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Pull the rotor and stator: Schritt 41, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Pull the rotor and stator: Schritt 41, Bild 3 von 3
    • Ensure the proper pointed tip is fastened to the center of your universal puller.

    • Affix the universal puller to the face of the rotor.

    • Use an impact driver to pull the rotor and stator assembly from the crankshaft.

  42. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Free the stator cables: Schritt 42, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Free the stator cables: Schritt 42, Bild 2 von 2
    • Cut and remove the zip tie securing the stator wires to the rest of the harness.

  43. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 43, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 43, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 43, Bild 3 von 3
    • Unseat the stator wiring harness grommet from the rotor side plate.

  44. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 44, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 44, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement: Schritt 44, Bild 3 von 3
    • Use a pair of pliers to squeeze and release the wire harness clip from the rotor side plate.

  45. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the rotor and stator: Schritt 45, Bild 1 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the rotor and stator: Schritt 45, Bild 2 von 3 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Remove the rotor and stator: Schritt 45, Bild 3 von 3
    • Remove the rotor and stator assembly.

  46. Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Confirm axle key and wiring harness placement: Schritt 46, Bild 1 von 2 Honda 3000 Watt Generator EB3000CK2A Rotor and Stator Assembly Replacement, Confirm axle key and wiring harness placement: Schritt 46, Bild 2 von 2
    • Before you install the new rotor and stator assembly, ensure the axle key is properly installed.

    • Be sure to route the stator wiring harness in the correct orientation, as shown in the second photo.

Abschluss

To reassemble your device, follow these instructions in reverse order.

Tarun Thiruma

Mitglied seit: 11/20/19

34.387 Reputation

134 Anleitungen geschrieben

2 Kommentare

Question, The rotor is it magnetic?

bk2571 - Antwort

The rotor flywhell is it magetic?

bk2571 - Antwort

Kommentar hinzufügen

Seitenaufrufe:

Letzte 24 Stunden: 0

Letzte 7 Tage: 2

Letzte 30 Tage: 13

Insgesamt: 1,277