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Mantis Tiller 7940 (2017) Worm Gear Replacement

Was du brauchst

  1. Mantis Tiller 7940 (2017) Worm Gear Replacement, Turn off the ignition switch: Schritt 1, Bild 1 von 1
    • Before starting any repair, ensure the ignition switch is in the "off" position, as shown.

  2. Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the spark plug housing: Schritt 2, Bild 1 von 1
    • Use a 4 mm hex wrench to remove the bolt securing the spark plug housing.

    • Throughout this repair, keep track of each screw and make sure it goes back exactly where it came from.

  3. Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 3, Bild 1 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 3, Bild 2 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 3, Bild 3 von 3
    • Remove the spark plug housing from the engine.

  4. Mantis Tiller 7940 (2017) Worm Gear Replacement, Disconnect the spark plug: Schritt 4, Bild 1 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement, Disconnect the spark plug: Schritt 4, Bild 2 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement, Disconnect the spark plug: Schritt 4, Bild 3 von 3
    • Grab the rubber housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  5. Mantis Tiller 7940 (2017) Worm Gear Replacement, Unfasten the upper handle assembly: Schritt 5, Bild 1 von 1
    • Twist and remove the knobs and acorn nuts from either side of the handle assembly.

  6. Mantis Tiller 7940 (2017) Worm Gear Replacement, Set aside the upper handle assembly: Schritt 6, Bild 1 von 2 Mantis Tiller 7940 (2017) Worm Gear Replacement, Set aside the upper handle assembly: Schritt 6, Bild 2 von 2
    • Remove the upper handle assembly from the lower handle assembly.

    • Do not pull the upper handle assembly too far from the rest of the tiller as it is still connected to the engine via the throttle cable.

    • Un-clip the throttle cable from the cable clips on either side of the handle assembly and set the upper handle assembly aside.

  7. Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the tine assemblies: Schritt 7, Bild 1 von 2 Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the tine assemblies: Schritt 7, Bild 2 von 2
    • Slide off and remove the tine retaining pin from the outer face of each tine assembly.

    • Caution: Take care when handling the sharp tines to prevent injuring yourself. Wear work gloves if necessary.

    • The tine assemblies can slide freely once their respective retention pins are removed. Do not let the assemblies fall off the tine shaft as this may damage them or result in injury.

  8. Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 8, Bild 1 von 2 Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 8, Bild 2 von 2
    • Slide off and remove both tine assemblies from the tine shaft.

  9. Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the gear housing cover: Schritt 9, Bild 1 von 1
    • Use a Phillips #2 screwdriver to remove the four screws securing the gear housing cover.

  10. Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 10, Bild 1 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 10, Bild 2 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 10, Bild 3 von 3
    • Remove the gear housing cover.

  11. Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the worm housing gasket: Schritt 11, Bild 1 von 2 Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the worm housing gasket: Schritt 11, Bild 2 von 2
    • Remove the gear housing cover gasket.

    • We suggest you replace this gasket during reassembly every time you open the worm gear housing to prevent any grease from leaking from the worm drive.

    • During reassembly, refill the worm gear housing with an adequate amount of lithium grease before installing the gasket and housing cover to ensure smooth operation of the worm drive.

  12. Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the tine shaft: Schritt 12, Bild 1 von 2 Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the tine shaft: Schritt 12, Bild 2 von 2
    • Use an adjustable wrench to turn the right half (in the orientation pictured) of the tine shaft clockwise, as shown.

    • Continue to turn the shaft clockwise until it is unthreaded from the worm gear inside the housing.

  13. Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 13, Bild 1 von 2 Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 13, Bild 2 von 2
    • Use a dead blow hammer to tap the right half of the tine shaft towards the worm housing until it can be removed.

    • If the shaft won't budge with the dead blow hammer, you can try using a ball-peen hammer instead.

  14. Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 14, Bild 1 von 1
    • Slide the tine shaft assembly out from the left side of the worm housing and remove it.

  15. Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the worm gear: Schritt 15, Bild 1 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the worm gear: Schritt 15, Bild 2 von 3 Mantis Tiller 7940 (2017) Worm Gear Replacement, Remove the worm gear: Schritt 15, Bild 3 von 3
    • Slide the worm gear up out of the worm gear housing about 1 cm.

    • Use a flat head screwdriver to separate the right worm gear thrust washer from the worm gear.

  16. Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 16, Bild 1 von 2 Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 16, Bild 2 von 2
    • Remove the worm gear and left worm gear thrust washer from the worm housing.

    • Separate the left thrust washer from the worm gear.

    • During reassembly, insert the worm gear into the housing before inserting the thrust washers next to it on either side. All three will be aligned properly once the tine shaft is reinserted.

  17. Mantis Tiller 7940 (2017) Worm Gear Replacement: Schritt 17, Bild 1 von 1
    • Remove the right worm gear thrust washer from the worm gear housing.

Abschluss

To reassemble your device, follow these instructions in reverse order.

Ein:e weitere:r Nutzer:in hat diese Anleitung absolviert.

Tarun Thiruma

Mitglied seit: 11/20/19

35.331 Reputation

134 Anleitungen geschrieben

Ein Kommentar

Help I can't get the shaft to unthread

Jeremy Serafini - Antwort

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