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MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement

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  1. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Determine the unloader assembly: Schritt 1, Bild 1 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Determine the unloader assembly: Schritt 1, Bild 2 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Determine the unloader assembly: Schritt 1, Bild 3 von 3
    • There are two versions of the unloader assembly:

    • First image—earlier pressure washers feature an all-in-one assembly (part 8-0631) that’s easy to replace, but gave users the ability to break the pump.

    • Second image—later models use a tamper-proof, harder to remove unloader (part 8-0656), connected by a series of pipe fittings.

    • This guide is written for the tamper-proof unloader assembly.

    • If you need to remove an all-in-one style unloader, use a large adjustable wrench to unscrew the two large Banjo bolts. This will disconnect the unloader from the pump assembly.

  2. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement: Schritt 2, Bild 1 von 2 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement: Schritt 2, Bild 2 von 2
    • Before you begin, be sure that the engine is powered off and is cool to the touch.

    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  3. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the hose clamp: Schritt 3, Bild 1 von 2 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the hose clamp: Schritt 3, Bild 2 von 2
    • Use a 1/4" socket or a large flathead screwdriver to loosen the hose clamp near the inlet filter.

    • Slide the hose clamp away from the end of the hose.

  4. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Disconnect the return hose: Schritt 4, Bild 1 von 2 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Disconnect the return hose: Schritt 4, Bild 2 von 2
    • Wiggle the hose and pull it off of the brass nipple.

  5. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Position the support block: Schritt 5, Bild 1 von 1
    • Slide a 3" tall block underneath the pump assembly to help support the pump.

  6. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Re-position the return elbow: Schritt 6, Bild 1 von 2 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Re-position the return elbow: Schritt 6, Bild 2 von 2
    • Use a 1/2" or adjustable wrench to loosen and twist the return elbow half a turn, so that it faces the opposite direction.

    • This will allow the fitting to clear the pump edge without being removed.

  7. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the filter: Schritt 7, Bild 1 von 2 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the filter: Schritt 7, Bild 2 von 2
    • Use a large adjustable wrench to loosen and unscrew the filter.

  8. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Remove the filter: Schritt 8, Bild 1 von 1
    • Remove the filter with the return elbow attached.

  9. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the input elbow: Schritt 9, Bild 1 von 2 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the input elbow: Schritt 9, Bild 2 von 2
    • Use a 1" or large adjustable wrench to loosen and unscrew the pump input elbow.

  10. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Remove the input elbow: Schritt 10, Bild 1 von 1
    • Remove the input elbow fitting.

  11. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the output assembly: Schritt 11, Bild 1 von 2 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the output assembly: Schritt 11, Bild 2 von 2
    • Use a 3/4" or adjustable wrench to loosen and disconnect the coupling from the pump assembly.

  12. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Remove the output assembly: Schritt 12, Bild 1 von 1
    • Remove the output assembly.

  13. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Align the axle: Schritt 13, Bild 1 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Align the axle: Schritt 13, Bild 2 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Align the axle: Schritt 13, Bild 3 von 3
    • Look through the top access hole on the pump, near the engine coupling. You should be able to see the pump shaft through the hole.

    • Slowly pull the starter cable. This will slowly turn the engine's axle.

    • Keep rotating the axle until you can see the set screw through the access hole.

  14. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Loosen the set screw: Schritt 14, Bild 1 von 1
    • Insert a 2.5 mm hex key into the set screw and loosen it counter-clockwise by two full turns.

    • Do not completely loosen the screw, or you will lose it.

  15. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Remove the mounting bolts: Schritt 15, Bild 1 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Remove the mounting bolts: Schritt 15, Bild 2 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Remove the mounting bolts: Schritt 15, Bild 3 von 3
    • Use a 1/2" wrench to remove the four 30 mm long bolts which mount the pump to the engine.

    • You should still have the support block under the pump assembly to help bear the pump's weight.

    • Re-assembly tip: note how the washers are stacked when reinstalling the bolts.

    • Replace the lock washers with new ones.

  16. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Slide the pump assembly off: Schritt 16, Bild 1 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Slide the pump assembly off: Schritt 16, Bild 2 von 3 MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Slide the pump assembly off: Schritt 16, Bild 3 von 3
    • Carefully pull the pump assembly away from the engine until it de-couples from the engine axle.

    • If you are having a hard time pulling the pump away, loosen the axle set screw by half a turn, and try again.

  17. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Remove the axle key: Schritt 17, Bild 1 von 1
    • Remove the axle key from either the engine axle, or the pump shaft.

    • Re-assembly note: Wipe the axle and key clean and coat with lubricating oil.

  18. MiTM Pressure Washers CA2703HDHB1 2017 Pump Assembly Replacement, Re-attach the motor: Schritt 18, Bild 1 von 1
    • Re-assembly note: To re-attach the motor:

    • Press the axle key into the notch on the engine axle.

    • Align the pump shaft with the keyed axle. You may have to rotate the pump to do so.

    • Slide the pump onto the axle until the coupling surfaces touch.

    • If there is a significant gap between the pump and engine, pull the pump off, and re-set the axle key.

Abschluss

To reassemble your device, follow these instructions in reverse order.

When you re-connect the fittings, clean off the old thread sealant and apply new thread sealant (tape or pipe dope).

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