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Dieser Teardown ist keine Reparaturanleitung. Um dein Suzuki FA50 Moped zu reparieren, verwende unsere Fehlerbehebungsseite.

  1. Suzuki FA50 Moped Teardown, Suzuki FA50 Moped Teardown: Schritt 1, Bild 1 von 1
    • There's no rage against this machine.

    • Looks great, except it doesn't run.

    • Its 50 cc engine lets me go downhill at almost 28 MPH when it does run. Uphills, not so much. Depending on the hill (and my head start), I may or may not have to walk it up.

    • The seat advertises "185 LB max." In the USA??

    • The above weight limit can be used in a "Yo mamma" joke. Note that I said can be, and not should be.

    Mine is a different model. The FA50 graphic on the side looks older. I would get it running if I knew how. Still it's probably an older one or maybe you have a special edition.

    duuude - Antwort

  2. Suzuki FA50 Moped Teardown: Schritt 2, Bild 1 von 1
    • Safety first. Disconnect the battery and store it in a safe place.

    • The battery's readily accessible underneath the seat.

  3. Suzuki FA50 Moped Teardown: Schritt 3, Bild 1 von 1
    • In retrospect I figured out i that I didn't need to remove the exhaust cover, but what the heck... When in Rome, right?

  4. Suzuki FA50 Moped Teardown: Schritt 4, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 4, Bild 2 von 2
    • Took off the air intake box.

    • That's contractor-grade 3M packing tape holding the airbox together. Only the best for my moped.

    Oh mine probably don't run cuz of that I don't have the airbox

    duuude - Antwort

  5. Suzuki FA50 Moped Teardown: Schritt 5, Bild 1 von 1
    • I went to the other side of the bike and removed the carb/oil pump protective cover.

    Aaaand I don't have that cover either

    duuude - Antwort

    Nor do I. Do you have any idea where I could get the Carb cover?

    Zane - Antwort

  6. Suzuki FA50 Moped Teardown: Schritt 6, Bild 1 von 1
    • The foot rest came off next, in order to gain access to the engine and spark plug.

  7. Suzuki FA50 Moped Teardown: Schritt 7, Bild 1 von 1
    • While down there, I unplugged the spark plug cover.

  8. Suzuki FA50 Moped Teardown: Schritt 8, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 8, Bild 2 von 2
    • I then proceeded to access the wiring underneath the gas tank.

    • The wires needed to be disconnected in order to remove the frame away from the engine/crankshaft.

    • First I removed the protective brace on top of the oil/gas tanks using a 10 mm socket wrench.

    Thank you for sharing very Helpful

    tyme - Antwort

  9. Suzuki FA50 Moped Teardown: Schritt 9, Bild 1 von 1
    • I had to take off both oil and gas caps in order to remove the plastic protective cover.

  10. Suzuki FA50 Moped Teardown: Schritt 10, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 10, Bild 2 von 2
    • I set aside the fuel tank and bam! -- the wires were ready to be disconnected.

    • The wires must have been minding their own business since '84... Separating them was quite a challenge. Thankfully they had those round connectors on them, so I didn't have to solder or crimp anything when reassembling the moped.

  11. Suzuki FA50 Moped Teardown: Schritt 11, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 11, Bild 2 von 2
    • I then unplugged the emergency fuel valve .

    • The valve should remain in the "On" position while working on the moped.

  12. Suzuki FA50 Moped Teardown: Schritt 12, Bild 1 von 1
    • I paused for a minute to enjoy a cold cup of Diet Coke, and to drain all the 2-cycle oil...

    • I got the Goliath "freezer" mug in Six Flags Magic Mountain about 6-7 years ago. Best investment I ever made, aside from marrying the wife. It's the gift that keeps on giving!

    • Ikea bowls come in quite handy. Turns out there was enough 2-cycle oil to fill the entire bowl to the brim!

    I want that mug, I had one but it died and I can't seem to find them.

    Rob adams - Antwort

    Hey Rob,

    I may have found a replacement for your lost Goliath mug. I was at Bed Bath & Beyond the other day, and I found this jewel: large frosty mug

    Hope that helps!

    Miroslav Djuric -

    Zitat von Rob adams:

    I want that mug, I had one but it died and I can't seem to find them.

    I wish you the best of luck in finding one. When I bought it a long long time ago, at a Magic Mountain far far away, I never knew it was going to become a collector's item...

    Miroslav Djuric - Antwort

    How/where exactly are you draining the oil from? I just disconnected the emergency fuel valve, and then the next step shows you drinking a root beer?? I don't think I've missed a step as I have been following your instructions. Any help appreciated.

    Matt - Antwort

    nevermind, got it

    Matt - Antwort

  13. Suzuki FA50 Moped Teardown: Schritt 13, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 13, Bild 2 von 2
    • I had a difficult time figuring out what I was doing in these pictures. According to the manual, I was removing the oil pump cover and oil hose.

  14. Suzuki FA50 Moped Teardown: Schritt 14, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 14, Bild 2 von 2
    • Unscrewing the smaller valve, which I believe to be the carburetor choke cable.

    • My culprit resides beneath the carburetor top cover. Even though I reassembled the moped, I'll have to investigate the throttle cable going into the carburetor.

  15. Suzuki FA50 Moped Teardown: Schritt 15, Bild 1 von 3 Suzuki FA50 Moped Teardown: Schritt 15, Bild 2 von 3 Suzuki FA50 Moped Teardown: Schritt 15, Bild 3 von 3
    • Rear brake gets disconnected next. The cable needs to be free since the brake lever will come off with the rest of the frame.

  16. Suzuki FA50 Moped Teardown: Schritt 16, Bild 1 von 1
    • The rear spring gets unsprung using a 14 mm socket wrench.

    • Disconnecting the spring may be potentially dangerous, as it may be under tension.

    • Nothing crazy happened when I disconnected it, however.

  17. Suzuki FA50 Moped Teardown: Schritt 17, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 17, Bild 2 von 2
    • Finally, the large frame screw can be removed. This is the last piece of hardware holding the frame to the rear wheel / engine.

    • I had to use two 17 mm wrenches -- a socket on one side, and a ratcheting wrench on the other.

  18. Suzuki FA50 Moped Teardown: Schritt 18, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 18, Bild 2 von 2
    • And just like that, the frame comes off!

  19. Suzuki FA50 Moped Teardown: Schritt 19, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 19, Bild 2 von 2
    • A 12 mm and 10 mm hex socket take care of the muffler.

  20. Suzuki FA50 Moped Teardown: Schritt 20, Bild 1 von 1
    • Now on to the engine.

    • Spark plug comes out with a strong flick of the wrist.

    • The plug looked like it was the original one that came with the moped. Dirty dirty!

  21. Suzuki FA50 Moped Teardown: Schritt 21, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 21, Bild 2 von 2
    • I continued by removing the front part of the engine using a 10 mm socket wrench. I found plenty of buildup inside.

  22. Suzuki FA50 Moped Teardown: Schritt 22, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 22, Bild 2 von 2
    • I wanted to see what a "flywheel magneto" looked like, so I decided to remove this cover. I figured anything named after an X-Man is worth a look...

    • I stripped the Phillips originals while taking the cover off. I replaced them with appropriately-sized 20 mm hex-head screws.

    • This is a 65 mm replacement I ordered online, along with news seals and stuff.

    Heya - i'm trying to get the cover off but the screws are stripping. What method did you use to get them out? Thanks

    primelinelandscape - Antwort

    How did u take out the screws I can't get the cover off? Thank you

    Tempo PR - Antwort

    The only reliable way to get those large philips head screws out is to use an impact screwdriver.

    If you don't have one, you can use a normal, good quality philips screwdriver of the right size, and a hammer. Place the tip of the screwdriver firmly in the screwhead, grab the handle firmly with one hand, and hit the end of the handle with the hammer while you torque the handle counterclockwise. Apply torque only the moment the hammer hits the handle. Takes a bit of practice but generally works well.

    Flying Dutchman -

    Right when I seen magneto in your comment I said"noooo" lol

    I did the same

    And if your moped isnt running it's scary but do the same

    Give the magneto a good turn (clock wise) and if it spins your good if it doesn't

    Get a new one or good luck with that

    Videos on YouTube help as well

    Christofferson - Antwort

    What size replacement bolts did you use? 20mm hex heads with what size threads.

    james noll - Antwort

  23. Suzuki FA50 Moped Teardown: Schritt 23, Bild 1 von 3 Suzuki FA50 Moped Teardown: Schritt 23, Bild 2 von 3 Suzuki FA50 Moped Teardown: Schritt 23, Bild 3 von 3
    • Some shots of the engine...

  24. Suzuki FA50 Moped Teardown: Schritt 24, Bild 1 von 2 Suzuki FA50 Moped Teardown: Schritt 24, Bild 2 von 2
    • The reed valve comes right off. You can see the engine internals from the hole -- cool!

    • I was careful not to accidentaly put any crap inside the engine. I figured the Shuttle wouldn't run well on dirt and Cheerios.

  25. Suzuki FA50 Moped Teardown: Schritt 25, Bild 1 von 3 Suzuki FA50 Moped Teardown: Schritt 25, Bild 2 von 3 Suzuki FA50 Moped Teardown: Schritt 25, Bild 3 von 3
    • The reed valve is a very important part of the moped, according to the service manual. The metal bars have to be bent a certain way, and other stuff.

  26. Suzuki FA50 Moped Teardown: Schritt 26, Bild 1 von 1
    • I had quite a difficult time shooting a "final layout" shot. I gave up after 5-10 pictures; this one was the best of the bunch.

    • That's it! Hope you enjoyed my teardown!

8 Kommentare

I am looking for some close up pictures of where exactly the wiring harness runs, I am putting a shuttle back together that I did not take apart, both front and rear photos would be helpful

eric - Antwort

I am looking for a manual how to replace my spark plug of my Suzuki FA50. Can you help me?

Tiest Ryckoort - Antwort

Do you know if the crank case would be the same for a 84 as it would be for a 83 im purchasing a new crank case for my 83 but found a 84 crank case for cheap

Jacob Rogers - Antwort

Hello everyone my Suzuki FA 50 has a rubber line plugged exactly under the carburetor but i have no idea where other ends goes on the top

Cam anyone help?? Here is my email Gemini54302@aol.com

Thank you

Antonio - Antwort

that’s like A overflow it does not go anywhere except for the ground that it rides on!

mqaz1 - Antwort

Awesome, great work, appreciate it.

D4Tay - Antwort

Nice job VERY helpful, THANK YOU. Here is the MANUAL for free https://mob50.fr/doc/manuel-atel-suz-fa5...

Steve Z - Antwort

In my case, I cannot find the PCI (no spark). Everyone talks about it but no one says where it is.

Charles Juedemann - Antwort

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