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Lenovo Thinkpad Ultra Dock AJ40 Disassembly

Was du brauchst

  1. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Overview: Schritt 1, Bild 1 von 1
    • Docking via 3 pcs. connectors sliding sideways into the laptop.

    • Power connector used is the square type.

    • Keep track of where the screws are located, because there are many.

    • Be careful on disassembly. The dock is partly mechanical, and it relies on springs and flexing of mechanical parts to function.

  2. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Firmware Check: Schritt 2, Bild 1 von 1
    • Check if the firmware is updated. In this case, the repair may not be needed. The dock needs to be powered and laptop docked when running the update tool.

    • Firmware update tool : Firmware for ThinkPad Ultra/Pro/Basic Docking Station V3.3.1

    • https://pcsupport.lenovo.com/dk/da/produ...

  3. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Bottom Screws: Schritt 3, Bild 1 von 1
    • Remove the 8 bottom screws circled in red.

  4. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Side screw removal: Schritt 4, Bild 1 von 1
    • Remove the 5 screws circled in red from the side of the dock.

    The two hex heads by the VGA connector do not have to be removed at this point. It's much easier to get a nutdriver on them after the plastic cover is removed, you just have to lift that section of the plastic cover over the hex heads when removing the plastic cover.

    Richard Ekblaw - Antwort

  5. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Hidden screw + Lock: Schritt 5, Bild 1 von 2 Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Hidden screw + Lock: Schritt 5, Bild 2 von 2
    • Use plastic picks or a metal spudger to pry off the top left corner of the shown cover. Remove the hidden screw.

    • Lock engaged (LED on). The switch is located inside the button assembly.(when the slider is moved right).

    • Laptop connected/detected: LED on.

    • Screw for removing the key-lock. No need for removal if the whole button assembly is to be removed together.

  6. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, More hidden screws: Schritt 6, Bild 1 von 1
    • Hidden screw under the ThinkPad logo.

    • I recommend peeling off only part of the logo as needed so reassembly of the logo is easy.

  7. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Bezel: Schritt 7, Bild 1 von 1
    • Pry off the bezel around the key-lock. Remove the screw that connects the button assembly and the bottom assembly.

    Removing the bezel is quite the challenge, the 3 tabs holding the bezel to the plastic button cover are strong. I got it off without breaking any of the tabs, but I put several mars on the button cover in the process.

    Richard Ekblaw - Antwort

  8. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Top Covers: Schritt 8, Bild 1 von 1
    • Use plastic picks or a metal spudger to pry off the top covers of the two screws on the top side.

  9. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, Docking connectors: Schritt 9, Bild 1 von 1
    • Button assembly separated. The docking connectors are visible.

  10. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, PCB top side: Schritt 10, Bild 1 von 1
    • PCB top side

    • Red boxes : Dual Synchronous, Step-Down Controller with 5-V and 3.3-V LDOs. Texas instruments: TPS51225

    • Left step down produce 5V

    • Right step down: produce 3V3 and 5V

    • There are three Eeprom on board : winbond: 25x10CLNIG , 8 pin, U4 and U10 (1M-bit SPI)

    • VLI marked IC: Via labs Usb port controllers VL820. https://www.via-labs.com/product_show.ph...

    • Synaptics VMM5322.Have features for HDMI and 2xDisplay port out.

  11. Lenovo Thinkpad Ultra Dock AJ40 Disassembly, PCB bottom side: Schritt 11, Bild 1 von 1
    • PCB bottom side

    • Red boxes : usb-c controller ICs. Via Labs inc, : VP225 - USB Type-C DFP CC Controller

    • Blue box: 2 pcs. cypress CYP3123 USB type C port controller. https://www.cypress.com/part/cypd3123-40...

    • Red arows: 20V path to the laptop usb-c charge power.

Abschluss

To reassemble your device, follow these instructions in reverse order.

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3 Kommentare

Não estou conseguindo atualizar o firmware pois nao reconhece o audio USB

ThinkPad Ultra Docking Station FW Utility v3.3.4

Package including (Audio:0012,USB Hub:5033/5034,DP Hub:5.06.001,PD Control:D5.0.10.16)

========================================================================================

Date:08/26/2024

Time:18:17:2.349

Checking current Dock FW version.

USB Audio: N/A

USB Audio can't be detected.

Return Code:-10

Jose Martusewicz Filho - Antwort

Hello all, I am desperately looking for the firmware version 3.3.1 and after hours and hours of research I cannot find it.

I found the version 3.0 and the version 3.3.4 but not the version 3.3.1.

If please someone has this version and could send me a link of it....

pboncoin77 - Antwort

EDIT of PREVIOUS POST :

Hello all,

I am desperately looking for the firmware versions 3.3.1 and 3.3.3 and after hours and hours of research I cannot find them. I found the versions 3.0 and the version 3.3.4 but not the versions 3.3.1 and 3.3.3.

I am researching them in order to perform successive updates until the 3.3.4 (the update always fails) and also being able to test each version on my external screen.

If someone has one of these version could you please send me a link of it ?

pboncoin77 - Antwort

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