Zum Hauptinhalt wechseln

Honda 6500 Watt Generator EG6500CL AT Stator Replacement

Was du brauchst

  1. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: Schritt 1, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Honda 6500 Watt Generator EG6500CL AT Safety Precautions: Schritt 1, Bild 2 von 2
    • Before you work on the device, make sure to switch the engine off.

    • Switch the circuit breaker off.

  2. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Disconnect the spark plug: Schritt 2, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Disconnect the spark plug: Schritt 2, Bild 2 von 2
    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  3. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 3, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 3, Bild 2 von 2
    • Twist the fuel valve clockwise into the cutoff position.

  4. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the generator cover: Schritt 4, Bild 1 von 1
    • Use a Phillips screwdriver to remove the two screws securing the generator cover.

  5. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 5, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 5, Bild 2 von 2
    • Remove the generator cover.

  6. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the brush assembly: Schritt 6, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the brush assembly: Schritt 6, Bild 2 von 2
    • Squeeze and disconnect the stator connector from the wiring harness.

  7. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 7, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 7, Bild 2 von 2
    • Use a 10 mm socket to remove the bolt securing the brush assembly.

    • Pull the brush assembly out slightly from its recess.

  8. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 8, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 8, Bild 2 von 2
    • Disconnect the two spade connectors from the brush assembly.

  9. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 9, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 9, Bild 2 von 2
    • Remove the brush assembly.

    • During reassembly, use the second photo as reference for how to wire the brush assembly.

  10. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Loosen the rear generator housing: Schritt 10, Bild 1 von 1
    • Use a 10 mm socket to remove the four long bolts securing the generator cover to the generator assembly.

    • During reassembly, tighten these bolts to 7 ft-lb (10 N-m).

  11. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 11, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 11, Bild 2 von 2
    • Use a 14 mm socket to remove the rotor bolt from the generator assembly.

    • This bolt may be difficult to loosen. If you have trouble removing the bolt, use an impact wrench or breaker bar.

    • During reassembly, tighten this bolt to 33 ft-lb (44 N-m).

  12. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 12, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 12, Bild 2 von 2
    • Remove the rotor bolt and washer.

  13. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 13, Bild 1 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 13, Bild 2 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 13, Bild 3 von 3
    • Use an 8 mm socket to remove the four nuts securing the wiring harness to the terminal.

    • Remove only the top nut from each terminal post.

    • Be careful not to lose the crush washers behind them.

    • Remove the wiring harness wires from the terminal.

  14. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Reassembly tip: Schritt 14, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Reassembly tip: Schritt 14, Bild 2 von 2
    • During reassembly, use these photos as a reference for how to re-stack the terminal posts. From the terminal base to tip:

    • Base washer

    • Crush washer

    • Stator wire connector

    • Nut

    • Wiring harness connector

    • Crush washer

    • Nut

  15. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 15, Bild 1 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 15, Bild 2 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 15, Bild 3 von 3
    • Use an 8 mm socket to remove the three bolts securing the wiring terminal and harness.

    • Remove the Phillips screw securing the harness ground.

    • Loosen the wiring terminal and harness from their resting positions.

  16. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 16, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 16, Bild 2 von 2
    • Use pliers to release the cable tie securing the wiring harness to the generator assembly.

  17. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Loosen the mounting bolts: Schritt 17, Bild 1 von 1
    • Carefully tilt the rear of the generator upwards to access the under-frame bolts.

    • Use a 12 mm socket to remove the two bolts underneath the frame, which secures the rear generator housing.

  18. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 18, Bild 1 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 18, Bild 2 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 18, Bild 3 von 3
    • Removing these nuts give the generator assembly enough slack to remove the rear bushings.

    • Use a 14 mm socket to remove the mounting nut next to the emissions canister.

    • Use a 14 mm socket to remove the mounting nut near the oil filler hole.

  19. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 19, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 19, Bild 2 von 2
    • Use a 14 mm socket to remove the two nuts securing the rear housing to the bushings.

    • During reassembly, be sure to re-attach the ground terminal to the left bushing.

  20. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the rear bushings: Schritt 20, Bild 1 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the rear bushings: Schritt 20, Bild 2 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the rear bushings: Schritt 20, Bild 3 von 3
    • In these photos, the generator frame is propped on some blocks for ease of access. You do not need to do this for the procedure.

    • Tilt the generator assembly by lifting the rear housing slightly.

    • Place support blocks underneath the silver generator housing to support the generator assembly.

    • The generator weight should rest on the support blocks and no longer on the rear bushings.

    • Do not support the generator by the black stator cover.

  21. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 21, Bild 1 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 21, Bild 2 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 21, Bild 3 von 3
    • Lift the rear generator housing up as far as you can and maneuver the left bushing out of its socket.

    • Remove the left bushing.

  22. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 22, Bild 1 von 1
    • Repeat the previous step to remove the right bushing from its socket.

  23. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the rear generator housing: Schritt 23, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the rear generator housing: Schritt 23, Bild 2 von 2
    • Remove the rear generator housing from the generator assembly.

  24. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the stator cover: Schritt 24, Bild 1 von 2 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the stator cover: Schritt 24, Bild 2 von 2
    • Rotate the stator cover so that the seam is at an accessible angle.

  25. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 25, Bild 1 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 25, Bild 2 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 25, Bild 3 von 3
    • Use a flathead screwdriver to pry up the tabs holding the stator cover together.

  26. Honda 6500 Watt Generator EG6500CL AT Stator Replacement: Schritt 26, Bild 1 von 1
    • Remove the stator cover.

  27. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the stator: Schritt 27, Bild 1 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the stator: Schritt 27, Bild 2 von 3 Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Remove the stator: Schritt 27, Bild 3 von 3
    • Remove the stator by pulling it straight out of the generator assembly.

  28. Honda 6500 Watt Generator EG6500CL AT Stator Replacement, Reassembly tip: Schritt 28, Bild 1 von 1
    • During reassembly, you don't need to install the stator in a precise rotational position. Just make sure the stator cables wires are in the top-left corner.

Abschluss

To reassemble your device, follow these instructions in reverse order.

Ein:e weitere:r Nutzer:in hat diese Anleitung absolviert.

Arthur Shi

Mitglied seit: 01/03/18

252.842 Reputation

526 Anleitungen geschrieben

Team

iFixit Mitglied von iFixit

Staff

135 Mitglieder

16.817 Anleitungen geschrieben

Ein Kommentar

How to remove the armature from the flywheel

westcoaststyle3 - Antwort

Kommentar hinzufügen

Seitenaufrufe:

Letzte 24 Stunden: 0

Letzte 7 Tage: 3

Letzte 30 Tage: 28

Insgesamt: 1,720