KD85

INSTRUCTION MANUAL

IMPORTANT! Read these instructions before you use your new KD85 Key Machine.

MD85 angle key, duplicate

This manual is registered and applies specifically to the machine which carries this serial number. It properly identifies your model and assures you will receive correct parts, if and when you require replacement parts. Retain this manual is a safe place. It's the only one of its kind. If ownership of this machine is transferred, this service manual should accompany the machine.

When seeking service information about this machine, refer to the Model No. (which is KD85), your registration number (see below) and the part number desired (see pages 4 to 9). Note that some parts are

CONTENTS

interchangeable with other ILCO ORION models.
Warranty.....2
Introduction to the KD85.....3
Operating Parts (Illustrated) .....4
Operating Parts Identification (Names and Part Numbers).....5
Exploded View Parts List (Names and Part Numbers).....6-7
Exploded View of Parts .....8-9
The Cutting Operation, Assembly Instructions .....10
The Cutting Operation, Proper Key Cutting Techniques .....11
Adjusting for Proper Depth of Cut .....12
Adjusting for Proper Lateral Distance (Spacing) .....13
How to Duplicate Keys, Standard Cut, Angle Cut .....14-15
Cutting Angle Keys by Code .....15
Replacements (Cutter and Brush) .....16

ONE YEAR LIMITED WARRANTY

ILCO UNICAN warrants to the original buyer of any new model KD85 machine that it will repair or replace, at its option,

any part of any machine which proves, to the reasonable satisfaction of ILCO UNICAN, to have defects arising from the faulty manufacture of the machine or from defective material or components, during a period of one (1) year from the date of shipment of the machine by ILCO UNICAN, provided that the machine is returned by prepaid transport to ILCO UNICAN or to its authorized representative before the expiry of the warranty period together with a detailed description of the alleged defect(s). ILCO UNICAN may, at its discretion, elect to refund the purchase price allocable to the part affected, or to issue a credit if the price therefore remains unpaid.

ILCO UNICAN sells precision-made machines. The buyer assumes all risks, and ILCO UNICAN shall not be liable for any reason, if the machine has been subjected to improper installation, improper use, improper or inadequate maintenance, negligence, if any unauthorized modification or alteration is made to the machine, or in case of accident. For greater certainty, any machine not operated in accordance with ILCO UNICAN's printed instructions or operated beyond its rated capacity shall not be covered by this or any other warranty.

Any and all warranties made by ILCO UNICAN on any machine, product, or component thereof shall be effective only if and for so long as the buyer complies with all payment obligations pursuant to the buyer's accepted and acknowledged order. Failure to meet such payment obligations shall void all warranties and not extend the period of time for which such machine, product of component thereof is warranted irrespective of whether or not payment is eventually made.

These warranties are in lieu of and not in addition to any other warranty of condition, expressed or implied, including without limitation merchantability, fitness for a particular purpose or latent defects. The buyer releases ILCO UNICAN from any liability for any reason other than a breach of its warranties hereunder.

The liability of ILCO UNICAN shall in no case, including negligence, exceed the purchase price of the defective machine, nor shall ILCO UNICAN be liable for any personal injuries, property damage or consequential damages.

Use only genuine ILCO UNICAN replacement parts on this machine!

Registration and Serial number is ___

The KD85 At A Glance

Congratulations! You have just purchased the ILCO ORION KD85 angle key machine. This unique product is actually three key machines in one: first, the KD85 is specifically engineered to duplicate angle cut keys, such as Medeco $ ^{\circledR} $ and Emhart $ ^{\circledR} $. Second, the KD85 can originate an angle cut key from code information. Third, the KD85 can cut a standard single or double bitted duplicate key from a pattern key.

This unique lever-operated key machine has three factory pre-set cutter angle positions: left tilt, center, and right tilt. When the locksmith is not cutting special angle keys, the tilting feature can be blocked. After the tilting feature has been neutralized, the KD85 can be used to duplicate most standard single and double-bit-ted automotive and residential type keys.

The KD85 also features positive grip vise jaws as well as a micrometer-style knob for accurate depth adjustments. A convenient side mounted deburring brush is also featured, as well as a sturdy belt guard, which covers the belts and pulleys.

UNPACKING

When unpacking the KD85, you'll notice the protective cushioning material and the abundance of oil that has been applied to prevent rust and corrosion. Before using the machine, wipe off the excess oil and grease. Only the moving parts have to be lubricated.

Place the machine on a sturdy workbench or counter. Make sure the machine power switch is in the off position (depressed so its O side is in the housing). Then, plug the power cord into a 110 Volt AC receptacle, preferably one with a surge protector. Because of the heavy duty construction, it is not necessary to bolt down the KD85.

Refer to the drawing on